Reduce Downtime During SMD Reel Changes
Every time you change SMD reels, your production stops for a few minutes.
And every minute of downtime often costs several thousand euros.
Our splice products eliminate the need for manual changes. The next component reel is connected in just a few seconds. And it’s all done without stopping operations.
Why pick-and-place machines waste money on your production line
Let’s assume that you have to change your reels 4 times a day on a pick-and-place machine. To do this with all the reels, you need 10 minutes. That’s 40 minutes a day.
Excluding weekend work, that’s 3 hours and 20 minutes a week.
So more than 13 hours every month. Assuming one hour of downtime costs you €800, that’s around €10,000 every month. Extrapolated over a year, that’s €120,000 just for the downtime of one pick-and-place machine.
These downtimes can be completely avoided with SMD belt connector technology. The new reel is connected using tapes. The reel material is therefore endless and a “flying” reel change is possible. And without any machine downtime.
But only if you choose the right provider ...
Why most splice products on the market don't work
Even though SMD belt connector technology is already well known in electronics production, many still decide against using it.
Splice products only work if …
... the adhesive is strong enough.
Many manufacturers rely on cheap adhesives in order to achieve the highest possible margins. The problem with this is that the component reels do not adhere firmly enough to each other and can tear. If this happens in the machine, it not only comes to a standstill, but may also have to be repaired.
... they are an exact fit for your system.
There are hundreds of different machine manufacturers and belt sizes. The splice tapes must fit together exactly so that the pick and place machine can continue to run smoothly.
... handling is as simple as possible.
To ensure that your employees use the products, the tapes must be quick and easy to apply.
Market-leading splice products from allSMT
6-month guarantee on the adhesive strength
We have tested the various adhesives on the market and found out which ones really deliver what they promise. That's why we give you a 6-month guarantee on the adhesive strength of our splice tapes.
Mounted in just a few seconds
All our tapes are clearly labeled according to size and can therefore be directly assigned to the appropriate guide roller. Some of our products also have an alignment edge to make installation even easier.
All sizes and variants in the range
No matter which pick-and-place machine you use, we have the right tapes in stock for every manufacturer. And thanks to our in-house development, custom production is not a problem either. We guarantee that you will always get the tape that fits your machine exactly.
Assembly tool
Depending on the component reel and machine type, tapes can only be assembled with one tool. We develop the tools for this ourselves. This enables us to ensure that the assembly really works smoothly.
Employee training
We show your employees how to install the tapes and provide you with training videos.
Sample solutions
If you like, you can test our tapes at your leisure before making a purchase. We would be happy to send you a sample.
Delivery in just 2 days
Thanks to our in-house development and large stock availability, we can ship your orders on the same day. On average, you will receive your tapes in just 2 working days.
ESD compliant
As our products can come into contact with electrostatically sensitive components, they are always ESD compliant. This is how we protect your electronic components from failure.
Reduce machine downtime in 3 steps
Offer
Depending on the machine manufacturer and reel sizes, we will provide you with a specific quotation for the appropriate splice tapes.
Delivery
We are now preparing your tapes for use in your production. Your products will be delivered to you in just 2 working days.
Training and deployment
We provide you with training videos and instructions so that your employees can start working with the tapes straight away. Now you can start using them straight away and significantly reduce your production times. More about application and carrier tape joining
So that you can see the quality of our tapes for yourself, we will be happy to send you a sample if required
What happens during the consultation?
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Frequently Asked Questions about SMD Splice Products from allSMT
What are pick-and-place machines in electronics production?
Pick-and-place machines position SMD components on circuit boards. Feeders transport carrier tape to the pickup position. Whether and how a tape can be spliced depends on the feeder and the approved process.
What is the main problem with SMD reel changes?
When a component reel runs out, material supply must be maintained. Whether a stop is needed and how long it takes depends on the machine, feeder and workflow. The cost calculation on this page is an example using assumed values.
How can splice products prevent machine downtime?
Splicing joins the next reel to the end of the current carrier tape. With a suitable feeder and a correctly made joint, it can avoid a material-related stop during a reel change. Other causes of downtime are not eliminated.
How does SMD belt connector technology work?
Splice tape and, where required, a clip join two carrier tape ends. The variant must match tape width, material and feeder. Read about application and inspection.
What advantages do splice products from allSMT offer in electronics production?
Suitable splice products can simplify reel changes and reduce material-related interruptions. The actual benefit depends on the existing workflow, machine configuration and correct application.
Are the splice products from allSMT suitable for all machines?
Select the variant for the specific feeder model. Tape width, material, splice detection and ESD requirements may all matter. Read the splice tape selection guide.
How long does the delivery of Splice products take?
Lead time depends on the product, stock and destination. Check availability in the allSMT catalogue; we confirm the delivery date in the quotation or order confirmation.
Does allSMT offer training on the use of Splice products?
allSMT provides application guidance and training videos. Ask for information for your specific tape and tool variant. Product and feeder instructions determine the work procedure.
We are a team of experts based in the Aachen-Monschau urban region. Our goal is to improve your production results through efficient product solutions.
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